Cut-to-length line is the latest special equipment for transformerlamination manufacturing.
Features:
1.The whole line is designed with central positioning method and automaticguide width adjustment by computer.
2.Punching units and shearing units are driven by high dynamic servo motors to ensure high efficiency and low noise.
3.Siemens AC servo system and Simotion motion controller are employed to realize accurate measuringand shearing asper preset length
4.Color touch screen with human-machine interface(HMI)in Chinese and English allows easy access for operators to select sheet shapes,input and rectify parameters,etc.
5.Computer allows fastshearing length adjustment and lamination length compensation.
6.Designed with lengthways and cross step-lap functions,this line can manufacture step-lap transformer lamination automatically.
7.Cutting,diverting and stacking can be done automatically according to preset number of sheets.
8.Automatic stacking of sheetsfrom largest to smallestor fromsmallest to largest is available through end positioning or hole positioning.
9.Remote trouble shooting system is available.
10.Waste material collecting system isoptional.
Technical Specification of Cut-to-Length Line for Transformer Lamination:
|
CTL(DXX)
-250 |
CTL(DXX)
-400 |
CTL(DXX)
-600 |
CTL(DXX)
-900 |
CTL(DXX)
-1000 |
Width of sheet |
35-260mm |
40-440mm |
60-640mm |
150-920mm |
100-1020mm |
Length of sheet |
250-1250mm |
350-2500mm |
350-3500mm |
500-5000mm |
500-5000mm |
Thickness of sheet |
0.18-0.35mm |
Feeding speed |
0~214m/min |
Accuracy of cutting length |
±0.1mm |
Cutting burr |
≤0.02mm |
Accuracy of cutting angle |
±0.01° |
Compressed air consumption |
1m³/min |
1.5m²/min |
2m²/min |
2m³/min |
Main Components:
Motion controller |
Siemens Simotion(C240) |
Servo motor |
Siemens IFT7 series motor Siemens 1FK7 series motor |
Driver |
Siemens Sinamics drive system |
Monitor |
Industrial computer Siemens Simatic Comfort HM] |
Communication bus |
Siemens Profibus |
Inverter motor driver |
Siemens |
Main low-voltage electrical appliances |
Siemens |
Control cabinet +air conditioner |
Germany Rittal |
Servo motor coupling |
Germany R+W |
Feeder gearbox |
Germany STOBER /Taiwan APLX |
V punching step gearbox |
Germany NEUGART |
Motor for material transport
Motor for adjustable guide rai |
Germany Nord |
Main bearings |
Japan NSK,IKC |
Encoder,sensor |
Germany SICK+Germany Kübler |
1.Q:What's your main products?
A: We provide professional Transformer Accessories and Insulation Materials with 15 years experience.
2.Q Why chooses us?
A: Well experienced in our field. Our staff of engineers offers high-valued design guidance to
assure product performance and efficiency. And our strict adherence to rigorous quality control and tolerance standards lead to easier assembly of finished components at your facility. We always focus on Quality.
3. Q:How can you control your quality?
A:For each production processing, we have complete QC system for the chemical composition, physical and electrical properties.After production, all the goods will be tested according to related standards, and the ex-factory test reports will be sent along with shipment documents.
4. Q: Does your company accept customization?
A. Yes, we can accept OEM/ODM.
5.Q: Do you have the products instock?
A: Depends on your request,we have standard models in stock.Some special product and big order will be newly produced according to your order.
6. Q: What's your payment terms?
A: We usually accept all kinds of payment terms, T/T, L/C, Western union, Cash.
7. Q: What do you have for certificate?
A: :Quality Service Credit Certificate, Enterprise Credit Grade Certificate,Credit Operation Demonstration Unit Certificate, Quality Management System Certificate, etc.
8.Q:Can we visit your company?
A:Yes,for sure, you are welcome to visit our company.
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